Equipment Description:
· Equipment introduction:
Pure Ion Coating Equipment mainly integrates three technologies: pure ion coating technology (PIC), high energy ion beam cleaning technology (IONBEAM) and magnetron SPUTTER technology (SPUTTER), and its unique core technology of pure ion coating source. Efficient electromagnetic filtration system and electromagnetic scanning system are used to effectively filter out impurities such as neutral particles and large particle ion clusters, greatly improving the purity of the plasma beam, making the film more dense, higher hardness, wear resistance and corrosion resistance. Pure Ion Coating Equipment can be plated with super diamond-like ta-C films with thicknesses ranging from a few hundred nanometers to more than twenty microns.
· Equipment advantages:
》Pure Ion Coating Equipment adopts efficient electromagnetic filter, can effectively filter particles and impurities, innovative water cooling design, heat dissipation is more efficient;
》Using pure ion coating technology ,low-temperature coating process, the coating process is controlled below 150℃, which can avoid thermal stress and substrate deformation;
》The new design of the arc source, the application of the latest technological breakthrough, greatly improve the long-term reliability of the arc source, shorten the maintenance time;
》Pure Ion Coating Equipment with a variety of magnetron sputtering sources can provide a variety of experimental solutions for scientific research and process verification;
》The diamond phase (SP3 bond) in the prepared film layer can reach more than 75%, and its physical and chemical properties are very similar to diamond, and the film has extremely high hardness;
》A series of excellent features, such as >5000HV (>50GPa), extremely low friction coefficient (<0.1), can greatly improve the service life of coating products;
》The self-designed automatic intelligent process operating system provides comprehensive and convenient process formula editing and calling capabilities, equipped with real-time process parameter monitoring system, allowing online remote control.
Application Field:
》Universities and research institutes, industrial consumables manufacturing, consumer electronics industry, etc.;
》Key engine components for automobiles and diesel vehicles;
》Key components for textile industry;
》High-end cutting tools and medical equipment industry.
Coating Type:
|
Coating type |
Depositiontemperature range |
Microhardness(HV) |
Coating binding power(N) |
Maximum service temperature(°C) |
Film thick-ness(μm) |
Application field |
|
Colorful ta-C |
<150℃ |
4000-5500 |
≥35N |
550°C |
1-2 |
Micro drill,non-ferrous metal milling cutter. |
|
ta-C |
<150℃ |
2000-4500 |
≥35N |
350°C |
2-4 |
Wear-resistant parts,grinding tools, berylliumcopper parts,surgical scissors,dental screws.textile accessories.etc. |
|
Thick ta-C |
<150℃ |
1800-2200 |
≥35N |
350°C |
5.5-8 |
Motion friction parts. tool blades. etc. |
|
Ultra-Thick ta-C |
<180℃ |
1800-2200 |
≥35N |
350°C |
20-28 |
Engine parts,corrosion resistant parts. etc. |
|
DLC |
<150℃ |
1700-2500 |
≥30N |
250°C |
2-4 |
Wear-resistant parts.vascular stent, biologicaltissue cutting tool. etc. |
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