Equipment Advantages:
DLC coating machine is a high-performance coating equipment that integrates pure ion plating technology, magnetron sputtering plating technology, and ion beam cleaning technology. DLC coatings are particularly advantageous for achieving high-performance coatings in low-temperature environments, which makes them ideal for temperature-sensitive substrates such as plastics and polymers. Their robustness, characterized by high hardness and wear resistance, chemical stability, and low frictional properties, ensures excellent performance even under challenging conditions. The equipment utilizes advanced pure ion plating technology, which can ion bombard the coating layer during the plating process, substantially enhancing the density and adherence of the coating layer. In addition, DLC coating machine supports multi-layer composite coating, permitting the tailoring of coating layer structures to suit diverse functionalities according to user demands, thereby fulfilling a range of application needs.
Another notable benefit of the DLC coating machine lies in its exceptional production efficiency and adaptability. The equipment utilizes a multi-target approach, facilitating the concurrent plating of various targets to produce a composite coating composed of multiple materials. Furthermore, the equipment is equipped with an automatic target replacement system, enabling rapid switching between different processes, greatly enhancing production efficiency. The operation interface of the DLC coating machine is user-friendly.nd intuitive, supporting the automatic control of process parameters. Users only need to input the target parameters, and the equipment can automatically complete the coating process, significantly reducing the operation difficulty.
Equipment Performance:
DLC coating machine performs outstandingly in terms of performance. Its core components include a high-vacuum system, pure ion plating system, magnetron sputtering device, and ion beam cleaning device, ensuring high stability and repeatability of the coating process. In addition, DLC coating machine 's magnetron sputtering device uses a high-power pulsed power supply, capable of generating high-density plasma at low pressures, ensuring high purity and uniformity of the coating.
The ion beam-assisted deposition technology of the equipment stands out as its core highlight. By bombarding the coating layer with high-energy ion beams, the DLC coating machine significantly enhances the density and adhesion of the coating, while simultaneously reducing its internal stress. The coating hardness of the DLC coating machine can reach 30-70 GPa, featuring a low friction coefficient of 0.1, exceptional wear resistance, and corrosion resistance. Furthermore, the equipment is highly efficient and reliable.Equipped with an intelligent monitoring system, it can monitor key parameters during the coating process in real-time and ensure the stability of process parameters through feedback regulation.
Equipment Application Fields:
DLC coating machine has a broad application prospect in various fields.
Optical Field: DLC coating machine can be used for surface treatment of optical lenses, filters, and other components, significantly improving their light transmittance and anti-reflection performance.
Electronic Devices Field: DLC coating machine can form high-conductivity, heat-resistant diamond-like carbon films on the surface of semiconductor devices, sensors, etc., improving their performance and reliability.
Aerospace Field: The coating layers prepared by DLC coating machine have excellent high-temperature resistance and wear resistance, suitable for surface treatment of critical components such as engine blades and bearings, significantly extending their service life.
In addition, DLC coating machine can also be used in the new energy field, such as solar cells and fuel cells, to improve energy conversion efficiency while reducing production costs.
Coating Type:
|
Coating type |
Depositiontemperature range |
Microhardness(HV) |
Coating binding power(N) |
Maximum service temperature(°C) |
Film thick-ness(μm) |
Application field |
|
Colorful ta-C |
<150℃ |
4000-5500 |
≥35N |
550°C |
1-2 |
Micro drill,non-ferrous metal milling cutter. |
|
ta-C |
<150℃ |
2000-4500 |
≥35N |
350°C |
2-4 |
Wear-resistant parts,grinding tools, berylliumcopper parts,surgical scissors,dental screws.textile accessories.etc. |
|
Thick ta-C |
<150℃ |
1800-2200 |
≥35N |
350°C |
5.5-8 |
Motion friction parts. tool blades. etc. |
|
Ultra-Thick ta-C |
<180℃ |
1800-2200 |
≥35N |
350°C |
20-28 |
Engine parts,corrosion resistant parts. etc. |
|
DLC |
<150℃ |
1700-2500 |
≥30N |
250°C |
2-4 |
Wear-resistant parts.vascular stent, biologicaltissue cutting tool. etc. |
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