Diamond Coating Machine

Diamond Coating Machine

Details
The diamond coating machine is a magnetic filtered coating equipment that has been upgraded from multi-arc ion plating technology. Its primary advantage lies in the adoption of the company's core technology, pure ion plating technology, which enhances multi-arc ion plating with magnetic filtration.
Category
Coating Equipment
 
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Description
Technical Parameters

Equipment Advantages:

 

The diamond coating machine is a magnetic filtered coating equipment that has been upgraded from multi-arc ion plating technology. Its primary advantage lies in the adoption of the company's core technology, pure ion plating technology, which enhances multi-arc ion plating with magnetic filtration. The resulting coating layers exhibit exceptional properties, such as low coating temperature, excellent coating uniformity, and high coating hardness. Additionally, the diamond coating machine is environmentally friendly, producing no harmful gases during the coating process, and aligns with the trend towards green manufacturing.

 

Another significant advantage of the diamond coating machine is its flexibility and versatility. The equipment supports combinations of various target materials and substrates, allowing for the composite coating of multiple materials. Furthermore, the equipment features a multi-axis motion system, capable of achieving uniform coating on complex curved surfaces, meeting the coating requirements for high-difficulty workpieces. The diamond coating machine's operation interface is simple and intuitive, supporting the automatic control of process parameters. Users only need to input the target parameters, and the equipment can automatically complete the coating process, significantly reducing the operation difficulty.

 

Equipment Performance:

 

The diamond coating machine performs exceptionally well in terms of performance. Its core components include a vacuum acquisition system, coating source system, software system, electrical control system, etc., ensuring high stability and repeatability of the coating process. The vacuum system of the equipment utilizes a high-performance molecular pump and mechanical pump combination, capable of achieving ultra-high vacuum (≤5×10^-4Pa) in a short time.

 

The coating hardness of the diamond coating machine can reach 70 GPa, with a low friction coefficient of 0.1, offering extremely excellent wear resistance and corrosion resistance. Moreover, the diamond coating machine is equipped with an intelligent monitoring system that can monitor key parameters in real-time during the coating process and ensure the stability of process parameters through feedback adjustment. The equipment also supports various coating modes, such as single-layer coating, multi-layer composite coating, etc., capable of meeting the needs of different application scenarios.

 

Equipment Application Fields:

 

The diamond coating machine has a broad application prospect in various fields.

High-precision machinery field: The diamond coating machine can be utilized for surface treatment of key components such as bearings and guide rails, significantly enhancing their wear resistance and service life.

Semiconductor field: The diamond coating machine can form high-conductivity, heat-resistant diamond-like thin films on the surfaces of wafers, chips, etc., improving their performance and reliability.

New energy field: The coating layers prepared by the diamond coating machine have excellent conductivity and corrosion resistance, suitable for surface treatment of key components such as fuel cells and lithium-ion batteries, significantly enhancing their energy conversion efficiency and cycle life.

 

Coating Type:

 

Coating type

Depositiontemperature range

Microhardness(HV)

Coating binding power(N)

Maximum service temperature(°C)

Film thick-ness(μm)

Application field

Colorful ta-C

<150℃

4000-5500

≥35N

550°C

1-2

Micro drill,non-ferrous metal milling cutter.

ta-C

<150℃

2000-4500

≥35N

350°C

2-4

Wear-resistant parts,grinding tools, berylliumcopper parts,surgical scissors,dental screws.textile accessories.etc.

Thick ta-C

<150℃

1800-2200

≥35N

350°C

5.5-8

Motion friction parts. tool blades. etc.

Ultra-Thick ta-C

<180℃

1800-2200

≥35N

350°C

20-28

Engine parts,corrosion resistant parts. etc.

DLC

<150℃

1700-2500

≥30N

250°C

2-4

Wear-resistant parts.vascular stent, biologicaltissue cutting tool. etc.

 

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